Types of industrial equipment maintenance
- Routine – rapid maintenance of industrial machines, involving systematic activities designed to keep the machine park in good working order. This includes minor repairs to machines, e.g., removal of dirt, elimination of visible component play.
- Medium – servicing of production lines or individual industrial machines, including external work and partial dismantling of components (e.g., removing the machine cover and removing the parts on top).
- Overhaul – the most advanced type of service. It involves dismantling most parts in order to access the source of the machine failure and remove it.
Industrial machine repairs – scope of services
Ensuring continuity of production and optimizing operating costs are the most important challenges in any industrial enterprise. In response to these needs, we offer comprehensive machine repair and maintenance services. Our company specializes in diagnostics, troubleshooting, and modernization, providing professional support for your technology park. Below is a detailed offer that will keep your equipment in optimal condition:
- Technical inspection of machines – assessment of the condition of the equipment,
- Checking the components used in the construction and the availability of spare parts,
- Repair of industrial machines, comprehensive service of production lines,
- Replacement or installation of control systems – PLC controllers, touch screens, transparent HMIs,
- Replacement of PLC and CNC drives,
- Replacement of gears, bearings, belts,
- Hydraulic pump service,
- Repair of electrical systems of machines.
If you are looking for professional support in maintaining the efficiency of your machine park, please contact our team. We will be happy to discuss the details and prepare an individual machine service offer. Whether it is the repair of machine tools or other equipment, we guarantee high quality services. We are experienced specialists, so you can rely on us.
When is it necessary to modernize production lines?
Replacing parts or entire industrial equipment becomes necessary when we notice a decline in the efficiency of the entire production process and when the costs of maintaining employees and production lines cease to be competitive. Modernization has a positive impact on increasing production efficiency and profits.
Modernization of industrial machines and production lines – offer
- User safety assessment,
- Modernization and expansion of industrial machines and production lines in terms of safety and functionality,
- Improvement of machine performance and quality,
- Modernization or expansion of hydraulic, pneumatic, cooling and filtration, and lubrication systems,
- Modification of transport systems, e.g., belts, rollers,
- Expansion or modification of robotic stations and vision control stations,
- Surface cleaning, powder coating, covers, coatings.
When is CNC machine servicing needed and how does it work?
CNC machine servicing is essential to maintain the efficiency of modern industrial plants, especially those using technologically advanced machine tools, lathes, or milling machines. Despite their precision and automation, components are subject to natural wear and tear, control electronics can be damaged, and errors can occur as a result of intensive use. CNC machine servicing is necessary in the event of system errors. Signs that something is wrong may also include noise, vibration, or oil leaks. Regular repair and maintenance of machines increases their service life, avoids costly downtime, and improves operator safety.
What breaks down most often? Repair and maintenance of CNC machines
When repairing CNC milling machines and other devices, the following are most often serviced:
- axis drives, stepper motors, and servo motors,
- spindle bearings and gearboxes,
- cooling, lubrication, and hydraulic systems,
- PLC controllers and CNC systems (e.g., Siemens, Fanuc, Heidenhain),
- operator screens, HMI panels, and signal cables,
- position sensors, and signal transducers.
What does CNC machine repair look like?
The process of repairing CNC machine tools begins with a thorough diagnosis of the device using specialized measuring tools and analysis of system errors. Next, technicians proceed to dismantle damaged components, clean and assess the technical condition of the remaining parts. Depending on the extent of the damage, we offer:
- replacement of damaged modules,
- axis calibration and improvement of working geometry,
- updating or restoration of the CNC machine control system,
- full service with functional tests and a final report.
Each stage is carried out in accordance with the highest quality standards and manufacturer’s documentation. We prepare individual service schedules for our customers, which allow them to plan machine repairs without disrupting production continuity.
The importance of regular repair and maintenance of machines
Regular repair and maintenance of machines is an investment that translates into real savings in the long term. Neglecting minor faults in machine tools or hydraulic pumps often leads to serious breakdowns requiring costly repairs. In the case of repairing equipment such as CNC milling machines, this includes mechanical components, but also electronic components and control systems. This makes it possible to maintain machining precision and avoid material losses.
Professional servicing of industrial and CNC machines
Servicing and repair of industrial and electrical machines allow for quick restoration of full efficiency of the technological park. As part of such activities, we perform, among others, servicing of hydraulic pumps, replacement of damaged control elements, and optimization of device operating parameters. In the event of a breakdown, we offer comprehensive repair of CNC machine tools – from diagnostics, through replacement of components, to testing and calibration. This allows companies to minimize downtime and maintain the highest level of production continuity.